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起，公司开始生产专用设备和生产系统。 其中一个重点是开发基于FANUC和西门子控制系统的智能低成本生产线——LCIA /LCIP®。

交付给该地区的一家大型汽车供应商。2013年9月，公司开办了第一期LCIA /LCIP®培训课程。下一期培训课程现在可以申请。

作为一家总部位于维林根-施文宁根附近的柯尼希斯菲尔德的中型企业，JÄGER-Engineering扎根于当地，并与全球很多领先企业建立了长期合作伙伴关系。这些合作都建立在信任、全方面的可靠性以及共同实现美好愿景的意愿的基础上。

Flexmaster Pro | Feeder

Hopper conveyor JE series | Drive Control AC 220V

Hopper conveyor JE series | 5-15L

Jäger-Engineering GmbH

Automated insertion into injection molding machine

Automatisiertes Einlegen in Spritzgussmaschine

Spritzguss

Injection molding

injection-molding

注塑成型

In this video, we demonstrate the use of an automated system for inserting components into an injection molding machine. This innovative solution optimizes the production process and significantly increases efficiency.

The operation of the insertion process is shown step by step, demonstrating the precise positioning and handling of the components. The seamless integration of the insertion system into the existing injection molding machine will then be demonstrated, including the communication interfaces and control logic.

The benefits of this solution include increasing production speed and accuracy, reducing scrap and material waste, and improving worker safety by minimizing manual intervention.

An important aspect here is maintaining a low footprint.

Produktion

Manufacturing

Production

製造業

Fabricação

Productie

Produkcja

การผลิต

Üretim

제조

Produzione

manufacturing

制造业

機械人&射出成型機

Robolink & Injection Molding Machine

Robolink & Máquina de moldagem por injeção

Robolink & spuitgietmachine

Automatisiertes Teilehandling für effiziente Spritzgießautomaten

Robolink e macchina per lo stampaggio ad iniezione

Bestückung

Machine tending

Obsługa maszyn

Mantenimiento de máquinas

機械加工

Machine bedienen

기계 관리

機器維護

Équipement

machine-tending

机器操作

塑料行业：用于高效注塑机的自动化零件拾放解决方案

以前，员工需要手动将刮冰器放置到注塑机中，每个班次需要进行数百次这样的操作，现在这项单调的任务由低成本机器人来完成。该机器人价格实惠且操作简便，投资仅4个月后就能回本。

星期一早上，一家刮冰器制造商开始轮班。一名员工在弹匣里放了20个，然后启动BOY 35 EVV注塑机，它用TPE制成的唇部对刮刀进行覆模。以下是塑料行业的零件拾放自动化示例。igus四轴robolink机械臂借助真空末端执行器抓住空白。然后，机械臂移到包覆成型机上。亮点：末端执行器的背面还有吸盘。因此，机械臂可以拾取加工完成的刮冰器，旋转180度，再把下一个刮冰器插在空出的地方，重复定位精度为0.8mm。拆卸和装载是在一个运动循环中进行的。这样可以节省时间。然后，关节臂将加工完成的刮冰器放置到传送带上。

在2018年国际塑料模具展Fakuma上首次展出了用于注塑机的该自动化零件拾放解决方案。“自1968年以来，我们一直专注于注塑机的研发。”来自德国莱茵兰普法尔茨州的Dr. BOY公司的应用技术和服务部门负责人Bernd Fischer表示，“与几年前不同的是，现在我们的工厂引入了越来越多的自动化设备。”在实施自动化之前，工人必须手动将零件插入机器。每个班次都要操作数百次。这项工作非常单调，效率低、费力且容易出错。

自动化零件拾放：投资约4个月后即可回本

包装、技术零件、半成品和消费品：塑料加工行业是德国最重要的产业之一。根据德国塑料加工商协会（GKV）的数据，该行业从业人数超过33万名，中小型企业居多，年产值超过650亿欧元。但这并不能成为企业固步自封的理由。毕竟，正如其他大多数行业一样，该行业也正处于重要的转型阶段。企业的成本压力越来越大。自动化和工业4.0等正成为企业提高竞争力的重要手段。

“但是，很多公司不敢贸然尝试自动化，因为他们担心投资成本会动辄数十万欧元。”igus自动化注塑部门负责人Norman Franke说道，“但是现在，有了igus低成本机器人技术，他们能够以低成本和低风险将一些单调和危险的工作自动化。例如，5轴robolink机械臂的价格最低仅需3845欧元，远低于传统的工业机器人。”igus机器人产品之所以成本低，是因为机械臂的很多组件（如轴承和齿轮）并非由金属制成，而是由高性能工程塑料制成的。

“投资该机器人仅4个月后就能回本。”Fischer强调道。这是因为员工现在只需将原来10%的时间花在零件输送上，即他们只需将刮冰器毛坯填充到弹匣中，其他工作可以交由机器人自动完成。

机器人操作简单，无IT经验要求

igus低成本机器人不仅购置成本低，操作也非常简单。“很多公司都担心，他们需要斥巨资聘请IT专家来为机械臂编程。”Fischer说道，“这对igus机器人来说完全没必要，只需几个小时的培训，即使无任何IT经验的人也能轻松给机器人编程。”而这主要得益于igus与Commonplace Robotics合作开发的机器人控制软件iRC。

该软件的核心功能是机器人的三维模型仿真，即数字孪生。用户无需自己编程，点击鼠标即可定义机械臂的起始位置和目标位置。软件会自动计算运动路径。您也可以插入自己的3D图形。配套的机器人控制器（DIN导轨型）集成在控制柜中，负责控制步进电机，并通过EUROMAP接口与注塑机的控制器通信。“igus机器人控制系统非常易于操作，无任何IT经验的人也能轻松上手。”Fischer强调道，“这既节省了成本，又解决了塑料加工行业普遍存在的熟练工人短缺的问题。”

机械臂的轴承由高性能工程塑料而非金属制成，因此轴承进行干运行，无需额外润滑。这些轻质塑料部件还可以降低能耗，这在能源价格上涨的时期对企业的意义重大。此外，机械臂也不会占用很多安装空间。“整个自动化零件拾放解决方案在注塑机中仅占用1.67平方米的空间。无需再为其提供其他额外空间。低成本机器人、零件库和传送带都安装在注塑机的空闲工作台上，以节省空间。”

Fischer认为，注塑机市场对于低成本自动化技术的需求很大。他表示，robolink特别适用于循环周期较长的设备。“对于循环时间超过30秒的应用，使用该低成本机器人来自动拾放零件非常划算。”但是他也表示，对于运转速度更快的机器，robolink的速度就有些太慢了。该机械臂的运行速度最高可达0.25m/s，拣取速度达7次/分钟。

合力推动自动化技术向前发展：在线市场RBTX汇集了众多制造商的经验知识和技术

如果您对自动化零件输送感兴趣，可以选择扩大自动化范围。igus在线机器人市场RBTX可以为您提供帮助，该平台汇集了来自众多低成本机器人制造商的经验知识和技术。您可以使用平台上的配置工具来个性化配置所需的自动化解决方案。其中，igus机器人为您提供基础框架，其中包括直角坐标机器人、关节机器人和delta机器人。然后，您可以在此基础上使用不同制造商的组件扩展配置，比如视觉系统、抓手、交互式软件、电力电子设备、电机、传感器和控制系统等。所有产品保证兼容。“为了确保各种规模的企业都能轻松实现自动化，我们对所有组件进行了兼容性测试。”Franke说道，“所有产品保证相互兼容。公司可以放心搭配自己的解决方案，快速开始自动化应用。”

Robolink和注塑机

Gluing simulation with a collaborative robot

Customer Tests

Testen door klanten

Tests clients

Müşteri Testleri

客户测试

Tes Pelanggan

Testes de clientes

Testy klienta

การทดสอบของลูกค้า

客戶測試

Kundentests

Test dei clienti

customer-tests

Dispensieren

Dispensing

分发

Distributeur

點膠

ディスペンサー

분배/디스펜서

dispensing

In a customer test in the igus Customer Testing Area (CTA), a gluing process was simulated using a Dobot CRA5 robot. Instead of using a syringe and adhesive, the test involved tracing the contour only. This simulation demonstrates the precise motion control and repeatability of the Dobot CRA5. The robot follows the specified contour exactly, showcasing its potential use in real gluing applications to achieve consistent and accurate results. This type of simulation is particularly useful for testing and optimizing the robot’s capabilities before applying actual adhesive in practical scenarios.

Gluing application with collaborative robot

Automated quality control with igus ReBeL

Automatisierte Qualitätskontrolle mit dem igus ReBeL

Quality Control

Quality control

Kontrola jakości

品質管制

Kwaliteitscontrole

品質管理

Control de calidad

품질 관리

Contrôle qualité

quality

质量控制

In this customer application, a traditional task from the functional and quality inspection domain has been automated using a collaborative robot. Previously, this task required a dedicated worker. Thanks to the deployment of the cobot, this worker can now be assigned to more complex and value-added tasks. The cobot takes over the repetitive and monotonous inspection processes with high precision and reliability. The investment in the cobot was relatively low and paid off completely within a few months, leading to significant cost savings and increased operational efficiency. Additionally, the cobot improves working conditions by relieving employees from tedious tasks, allowing them to develop further and take on more demanding responsibilities.

Automated quality inspection of facets

Automatisierte Qualitätsprüfung von Wasserhähnen

Vision supported Pick and Place application with igus room gantry

Kameraunterstützte Pick and Place Anwendung mit igus Raumportal

Pick & Place

Pick-and-Place

Al ve yerleştir

픽 앤 플레이스

ピック&プレース

Pick &amp: Place

取放 (揀選 & 放置)

Pick and place

หยิบและวาง

pick-n-place

拾取&放置

In this application, a pick-and-place solution was tested for a customer using an igus linear robot, a camera, and a conveyor belt. The individual components had to communicate seamlessly to ensure the metal part could be reliably picked up from the conveyor belt and accurately sorted. The integration of the camera for detecting and positioning the metal part, along with the precise control of the linear robot, played a crucial role in ensuring the system’s high reliability and efficiency.

Automated loading and unloading of a laser engraving machine

Automatisierte Be- und Entladung einer Lasergravur Maschine

Scanner

Tarayıcı

스캐너

Skaner

掃描器

เครื่องสแกน

スキャナー

scanner

扫描

Handhabung

Material handling

Manuseio de materiais

Malzeme taşıma

Przeładunek materiałów

Manipulación de materiales

倉儲物流

Materiaal handling

ระบบจัดการสินค้า

물류 산업

Movimentazione dei materiali

マテリアルハンドリング

Manipulation

material-handling

物料搬运

哇喔

总览

In this specific customer application, a cost-effective solution for loading and unloading a laser engraving machine was sought and successfully implemented. The igus ReBeL robot takes on the task of picking up the parts to be engraved and precisely placing them into the machine. Subsequently, a linear system equipped with a laser engraving head carries out the engraving process. Once the engraving is complete, the robot removes the processed part from the machine and places it for further processing or packaging.

Thanks to the low cost of the cobot, the investment in this automated solution pays off in a very short time, making it particularly attractive for companies looking to reduce their production costs while simultaneously increasing efficiency.

Automated handling of snail shells

Automatisiertes Handling von Schneckenhäusern

In this particular customer application, the task was to transport snail shells to various positions within a cycle time defined by the customer. The main challenge was selecting an appropriate end effector, as the snail shells needed to remain undamaged throughout the process.

After careful consideration and analysis of the requirements, the decision was made to use a SoftGripper. This type of gripper is characterized by its flexibility and adaptability, allowing it to conform to the shape of the delicate snail shells. This not only ensures safe transportation but also minimizes the risk of damage.

The choice of the SoftGripper was crucial for the success of the application, as conventional grippers, due to their rigid structure, would not have been able to handle the fragile snail shells without causing damage. By using the SoftGripper, the required cycle time could be met while preserving the integrity of the snail shells.

Jäger-Engineering GmbH

来自Jäger-Engineering GmbH的产品

使用RBTX构建低成本的解决方案