Name: RBTX Basics - Component Separator
Brand: RBTX
SKU: RBTX-BASICS-0005
Price: 44,700.00 CNY
Availability: InStock

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The RBTX component separator developed by Variobotic is still in the production start-up phase and is therefore managed as a study that is partly supported by government funding projects. Compared to the original VarioShaker 270, on which the design is based, the component separator has a simplified control and a simple I/O interface. The setting for frequency and amplitude is set manually and cannot be configured web-based. This way, the best low-cost potential could be extracted from the RBTX shaker.<br><br>This is a study without CE and documentation.

RBTX Basics - Component Separator

Material Feeding

CAD file

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Automated ball bearing assembly

Automatisierte Kugellagermontage

Spritzguss

Injection molding

injection-molding

注塑成型

In this video, we present an advanced solution for the automated assembly of ball bearings in production. The setup of the gantry system and the integration of the Epson Scara are shown, as well as the operation of the rotary conveyor and the Variobotic shaker cameras for precise detection and positioning of the ball bearing components. The Schunk and Schmalz grippers are demonstrated in action, handling the ball bearings safely and efficiently. The step feeder supports the process with its precise conveying technique, ensuring that the entire system operates smoothly and efficiently thanks to reliable power and data transmission. The benefits of this solution include increased production speed, reduced scrap, and improved workplace safety. Additionally, a low footprint is ensured, facilitating integration into various production environments.

Produktion

Manufacturing

Production

製造業

Fabricação

Productie

Produkcja

การผลิต

Üretim

제조

Produzione

manufacturing

制造业

Pick and Place customer application with RBTX vibratory feeder and ReBeL cobot

Pick and Place Anwendung mit RBTX Bauteilervereinzelner und ReBeL Cobot

Customer Tests

Testen door klanten

Tests clients

Müşteri Testleri

Tes Pelanggan

Testes de clientes

Testy klienta

การทดสอบของลูกค้า

客戶測試

Kundentests

Test dei clienti

customer-tests

客户测试

Süper düşük maliyetli

Superlage kosten

Superlowcost

Superniskikoszt

超低成本

Coût très faible

Super low cost

ซุปเปอร์โลว์คอส

Custo superbaixo

초저가

superlowcost

经济型

Pick & Place

Pick-and-Place

Al ve yerleştir

픽 앤 플레이스

ピック&プレース

Pick &amp: Place

取放 (揀選 & 放置)

Pick and place

หยิบและวาง

pick-n-place

拾取&放置

In this customer application, plastic parts needed to be sorted correctly using vibration so that they could be recognized by a camera and picked up by a robot through coordinate transmission. This was necessary to ensure precise and efficient handling of the parts. The RBTX Varioshaker lite, a cost-effective product designed for simple applications from the RBTX range, was used in this example.

The Varioshaker lite was combined with a Rebel robot, an ifm 2D camera, and a Schunk EGP 25 gripper. The ifm 2D camera captured the position of the sorted plastic parts and transmitted the coordinates to the Rebel robot. The robot then used the Schunk EGP 25 gripper to precisely pick up and process the parts. This combination provided an efficient and cost-effective solution for the automated handling of plastic parts.

Automated insertion into injection molding machine

Automatisiertes Einlegen in Spritzgussmaschine

In this video, we demonstrate the use of an automated system for inserting components into an injection molding machine. This innovative solution optimizes the production process and significantly increases efficiency.

The operation of the insertion process is shown step by step, demonstrating the precise positioning and handling of the components. The seamless integration of the insertion system into the existing injection molding machine will then be demonstrated, including the communication interfaces and control logic.

The benefits of this solution include increasing production speed and accuracy, reducing scrap and material waste, and improving worker safety by minimizing manual intervention.

An important aspect here is maintaining a low footprint.

Separação de componentes baseada em câmera com sistema de câmera 2D e placa vibratória 

Camera-based component separation with 2D camera system and vibration plate 

Op camera gebaseerde componentenscheiding met 2D-camerasysteem en trilplaat 

Separazione dei componenti tramite visione impiegando telecamere 2D e tavola vibrante 

Kamerabasierte Bauteilevereinzelung mit 2D Kamerasystem und Vibrationsplatte 

Handhabung

Material handling

Manuseio de materiais

Malzeme taşıma

Przeładunek materiałów

Manipulación de materiales

倉儲物流

Materiaal handling

ระบบจัดการสินค้า

물류 산업

Movimentazione dei materiali

マテリアルハンドリング

Manipulation

material-handling

物料搬运

This video highlights a customer test conducted in the igus Customer Testing Area (CTA), where metal parts are isolated using a Varioshaker. Subsequently, the contours of the parts are teched into an ifm 2D camera for precise detection and analysis.

 The test demonstrates the efficiency of the Varioshaker in isolating individual parts and the capability of the ifm 2D camera to identify these parts for quality control or automated processes.

The video impressively showcases how modern technologies are applied in automation technology to optimize processes and ensure product quality.

Feeding solution of metal components with the RBTX spiral bowl conveyor

Toevoeroplossing van metalen onderdelen met de RBTX spiraalvormige schalenbaan

Soluzione di alimentazione di componenti metallici con il vibratore a spirale RBTX

Zuführungslösung von Metall Komponenten mit dem RBTX Wendeltopfförderer

Solução de alimentação de componentes metálicos com o transportador de cuba espiral RBTX

该视频中演示了易格斯的低成本螺旋碗式振动进料机是如何工作的，该碗式进料机被用来向机器人可靠地送入小型金属零件。这是制造业自动化的一个重要应用，它可以提高机器人应用的效率和准确性。该测试中使用的组件来自易格斯的RBTX®。这些部件以高品质和兼容性著称。该测试旨在展示碗式给料机在真实条件下的性能和可靠性。

RBTX螺旋碗式振动进料器用于金属部件的进料

Component feed with cost-effective spiral bowl feeder

Komponenten Zuführung mit kostengünstigem Wendeltopfförderer

Alimentazione dei componenti con un conveniente alimentatore a spirale

Toevoer van componenten met kosteneffectieve spiraalvormige doseerschaal

Alimentação de componentes com alimentador de tigela em espiral econômico

该视频展示了一个在易格斯客户专用测试区进行的一个测试。其重点是使用螺旋振动送料机来供给小零件。该设备利用振动将小零件有序排列，并高效地将它们运送到指定位置。该测试的目的是为了验证振动给料机在实际条件下的性能和可靠性。这是质量保证和产品开发过程的一个重要步骤。该测试专门为一位客户进行，这表明该设备将要用于特定的应用或生产环境中。

高性价比螺旋送料振动盘

Pick and Place mit dem Varioshaker 270 und einem FANUC Roboter

Pick and Place com o Varioshaker 270 e um robô FANUC

透過Varioshaker 270 和一個發那科(FANUC)機器人來完成取放作業

Pick & place con Varioshaker 270 e un robot FANUC

Picken en plaatsen met de Varioshaker 270 en een FANUC robot

Bin-Picking

箱式拾取

Grijpen in de kist

Collecte de bac

빈 피킹(Bin-picking)

ビン詰め作業

Podnoszenie-Pojemników

bin-picking

料框抓取

这段视频展示了Variobotic零件分离器与工业机器人和视觉相机系统结合使用的高效应用。

Varioshaker通过振动来分离零件，然后摄像设备识别这些零件。知道零件的位置后，机器人拣起零件并将其放置到固定装置中。

使用Varioshaker 270和FANUC机器人执行拾放任务

RBTX Basics - Component Separator

使用RBTX构建低成本的解决方案

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