Place flat plug in tool carrier

Automating Flat Connector Assembly with igus Room Robot and Schunk Gripper

Pantel Elektronik specializes in manufacturing flat modules tailored to customer requirements. To optimize their process for pressing flat connectors into electronics, an igus room robot (500x500x100) equipped with a Schunk gripper-swivel module automates the task. The connectors, delivered in bulk, are separated using a vibratory feeder before being inserted into tool carriers at predefined positions. Controlled by an industrial PC with LabVIEW, the system offers a clear GUI with webcam-supported remote maintenance for easy adjustments. Employees simultaneously prepare flat modules while the robot loads the next tool carrier, cutting assembly time by nearly 50% and improving accuracy.

What is the Application?

The system automates connector loading and positioning for flat module production, minimizing manual effort in electronics assembly workflows.

What are the Advantages of the Solution?

• Reduced Assembly Time: Parallel processing cuts task duration by 50%.

• Enhanced Precision: Automated insertion ensures consistent quality.

• Advanced Control: LabVIEW GUI ensures clear operation and easy modifications.

What are the Advantages of the Robot?

The igus room robot improves workflow efficiency through:

• Reliable Movement: Precise positioning of connectors into tool carriers.

• Compact Design: Fits seamlessly into assembly stations.

• Error Reduction: Automation minimizes mistakes in repetitive tasks.

Streamlining Electronics Assembly with igus Robotics

Pantel Elektronik’s integration of the igus room robot and Schunk gripper ensures faster and more accurate flat connector assembly. By reducing monotonous tasks for workers and shortening production time, the system enhances productivity and supports consistent quality in modern electronics manufacturing.